Double Column Machining Centers DMC-4100PH
The structures of major components of DMC-4100PH double column machining centers have been designed with the finite element analysis (FEA). By this way, we refine our design and improve product quality. They can offer high rigidity and good precision that are for beyond ordinary.
P Series Structure Features
- Extra large milling head with rigid box ways. The head is held by 825mm (32.5) of the saddle.
- The distance between the standard box ways used on the Y-axis is 650 mm (25.6"), and the distance between the optional roller-type linear ways is 880 mm (34.6").
- Large diameter ballscrews ¢ 63 mm (2.5') in the Y axis and ¢50mm (2") in the Z axis. In the X axis, ¢63 mm (2.5i for DMC-3100P and ¢ 70mm (2.8") for DMC- 4100P.
- Heavy duty rigid roller-type linear ways are used on the X axis for speed and precision.
- Massive one piece base castings. All major machine components are made from high quality meehanite
- Huge saddle is 800x962mm
- 7 kW servo motor is used on Y axis and 6 kW servo motor is used on X axis with 2:1 gear reduction drives for the most axis thrust available
- 26 kW spindlemotor with 2 speed ZF gearbox and 6000rpm, standard on the No.50 machines.It comes with a spindle oil cooler too!
- High rigidity columns casting for maximum reliability.
Specifications
| ITEM / MODEL | DMC-3100P DMC-3100PH |
DMC-4100P DMC-4100PH |
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| Distance between columns (mm) | 2400 (94.4") | 2400 (94.4") | 2400 (94.4") | 2400 (94.4") | 2400 (94.4") | 2400 (94.4") |
| Table size (mm) | 3200 x 2050 (126" x 80.7") | 3200 x 2050 (126" x 80.7") | 3200 x 2050 (126" x 80.7") | 4200 x 2050 (165.3" x 80.7") | 4200 x 2050 (165.3" x 80.7") | 4200 x 2050 (165.3" x 80.7") |
| X axis travel (mm) | 3100 (122") | 3100 (122") | 3100 (122") | 4100 (161.4") | 4100 (161.4") | 4100 (161.4") |
| Y axis travel (mm) | 2300 (90.5" ) | 2300 (90.5" ) | 2300 (90.5" ) | 2300 (90.5" ) | 2300 (90.5" ) | 2300 (90.5" ) |
| Z axis travel (mm) | 800 (31.5") | 800 (31.5") | 800 (31.5") | 800 (31.5") | 800 (31.5") | 800 (31.5") |
| Spindle nose to table (mm) | 150~950 (5.9"~37.4") | 150~950 (5.9"~37.4") | 150~950 (5.9"~37.4") | 150~950 (5.9"~37.4") | 150~950 (5.9"~37.4") | 150~950 (5.9"~37.4") |
| Spindle taper | BT-40 / CAT-40 | HSK A63 (Opt.) | For： DMC-3100P DMC-4100P |
BT-50 / CAT-50 | HSK- A100 (Opt.) | For： DMC-3100PH DMC-4100PH |
| Spindle diameter Bearing (mm) | Ø70 (Ø2.8") | - | Ø90 (Ø3.5") | - | ||
| Spindle speed (rpm) | 8000, 10000, 12000 (Opt.) |
15000, 18000, 20000 | 6000 | 10000 | ||
| Spindle motor (kW) | 7.5 / 11 Hi Lo Gear | 17 / 20 built-in | 22 / 26 Hi Lo Gear | 26 / 31 or 31 / 40 built-in | ||
| X-Y-Z rapid traverse (m / min) | 12 / 12 / 12 , 472" / 472" / 472" | 12 / 12 / 12 , 472" / 472" / 472" | 12 / 12 / 12 , 472" / 472" / 472" | 12 / 12 / 12 , 472" / 472" / 472" | 12 / 12 / 12 , 472" / 472" / 472" | 12 / 12 / 12 , 472" / 472" / 472" |
| X-Y-Z cutting feed (mm / min) | 1~10000 | 1~10000 | 1~10000 | 1~10000 | 1~10000 | 1~10000 |
| ATC - Adjacent pockets max. tool dia.(mm) | Ø75 (Ø 3") | For： DMC-3100P DMC-4100P |
Ø125 (Ø 5") | For： DMC-3100PH DMC-4100PH |
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| ATC - No. of tools | Arm type 24 Arm type 32 / 40 (Opt.) |
Arm type 24 Arm type 32 / 40 (Opt.) |
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| ATC - Max. tool diameter (mm) | Ø100 (Ø4") | Ø200 (Ø7.8") | ||||
| ATC - Max. tool length (mm) | 320 (12.6") | 400 (15.7") | ||||
| ATC - Max. tool weight (kg) | 10 (22 lb) | 15 (33 lb) | ||||
| ATC - Tool selection | Bi-direction random type, shortest path | Bi-direction random type, shortest path | Bi-direction random type, shortest path | Bi-direction random type, shortest path | Bi-direction random type, shortest path | Bi-direction random type, shortest path |
| Table load capacity (kg) | 10000 (22000 lb) | 10000 (22000 lb) | 10000 (22000 lb) | 10000 (22000 lb) | 10000 (22000 lb) | 10000 (22000 lb) |
| Dimensions - Length (mm) | 8482 (334") | 8482 (334") | 8482 (334") | 10980 (432.3") | 10980 (432.3") | 10980 (432.3") |
| Dimensions - Width (mm) | 5580 (220") | 5580 (220") | 5580 (220") | 5580 (220") | 5580 (220") | 5580 (220") |
| Dimensions - Height (mm) | 3960 (156") | 3960 (156") | 3960 (156") | 3960 (156") | 3960 (156") | 3960 (156") |
| Machine Weight (kg) | 35000 (77000 lb) | 35000 (77000 lb) | 35000 (77000 lb) | 41000 (90200 lb) | 41000 (90200 lb) | 41000 (90200 lb) |
※ All data subject to change without notice.
※ All the specifications are listed with the FANUC CNC system.
STANDARD ACCESSORIES
- Coolant system
- Spindle air blast
- Heat exchanger
- Two screw type chip conveyors
- One chain type chip conveyor
- Operation box
- Tools, tool box and various manuals
- Rigid tapping
- Spindle oil cooler
- LED Working lamp
- FANUC 0iMD controller
OPTIONAL ACCESSORIES
- Contact tool setting system ( Renishaw TS-27R)
- High pressure coolant thru tool tip
- High pressure coolant thru spindle
- Full enclosure ( two daylight lamps)
- Workpiece measuring system
- Linear scale
- 32 / 40 tools ( for BT/CAT spindle)
- 15000,18000,20000 rpm for HSK A63 built-in spindle
- 10000 rpm for HSK A100 built-in spindle
- 2-axis NC milling head
- External coolant flow of spindle (tool edge)
- Manual guide i(0iMD )